Floor Metal Deck Forming Machine
Floor Metal Deck Forming Machine is designed for making the metal decking sheets in batch and fully aromatically.
The Metal Roofing Deck Rolling Machine, an advanced industrial marvel offered by ZTRFM Forming. This cutting-edge device is meticulously designed for the efficient production of high-quality metal roofing decks.The Metal Roofing Deck Rolling Machine boasts state-of-the-art roll forming technology that effortlessly shapes metal sheets into precise and uniform roofing deck profiles. Its automated operations ensure consistent and accurate results, optimizing production efficiency and reducing labor costs.This machine offers versatility in creating various sizes and designs of metal roofing decks, catering to diverse construction needs and project specifications.Its precision engineering and advanced control systems make it an indispensable tool for manufacturers aiming to deliver reliable and durable metal roofing decks for commercial, industrial, and residential buildings.
What is the metal roofing decking ?
Metal roofing decks are available in a variety of types including narrow rib, intermediate rib, wide rib, and deep rib, and are used to support insulation or lightweight concrete and the waterproof membrane of a roof. Our metal roofing deck is used as a foundation for flat steel deck, pitched, and arched roof systems because of their high strength-to-weight ratio of the steel ratio. Metal roof decking products act alone in transferring horizontal and vertical loads into the building frame. These metal roofing deck can be left exposed for open ceiling designs or manufactured with added acoustical perforations. Additionally, metal roofing decks are known to provide a solid work surface for the installation of insulation, weatherproofing, and roofing materials.
Here is the drawing profile for your reference:
Floor Metal Deck Forming Machine finished products:
Floor Metal Deck Forming Machine
Advantage of Floor Metal Deck Forming Machine:
1.Adopt 85-95mm solid shaft and H-shaped steel as the under frame, so that the machine can withstand long-term production without deformation of the machine, thus ensuring long-term machine use life; For the metal embossing rollers, we use the 120mm diameter strong shaft, meanwhile with the keynote design.
2.The rollers are processed by CNC machine tools to ensure the accuracy of the rollers, and thus the accuracy of the final deck. For the metal embossing roller, we design with the brake system and then you can feed the coil easily and make sure the embossing is nice the accurate.
3.Our cut blade frame is stress-relieved to ensure that it is not deformed during long-term production and makes the final product smooth. Frame shearing system is good for the long time to use.
4.The steel decks are flat, high precision within 1mm, and the effective width is controlled within 5mm; When shearing there will be some wasted coil.
5.Use Mitsubishi or Siemens operating system with stable performance, simple operation, as long as the input length and quantity are automatically produced by the machine, and the cutting length tolerance is within ± 2mm
6. Forming speed can reach 8-12 meters per minute
7. The machine weighs about 15-18 tons
8.Our equipment uses double-edged knives. The bottom two blades are the same as the version, and the top one has many saws to ensure that the cutting is not deformed, but there will be a small amount of waste.
9.Combined with the eye end slide section, it is more stable than the guide column structure
10.There is a gear device on the side, with tensioned left and right, to prevent the chain from loosening due to long-term use
11.The machine is equipped with a clutch device to avoid too fast the main power of the shaft at the feeding port, but the rear wheels have resistance and cause the material to be uneven
Decoiler
| Type | Manual type(standard) | Hydraulic type(option) |
| Photo | | |
| Width | 1250mm | 1500mm |
| Capacity | Max 5tons | From 5-15 tons |
| Inner diameter | φ508-610mm | φ508-610mm |
| Outer diameter | φ1500mm | φ1800mm |
roll forming
| Item | Parameter detail |
| Processing Material | GI and PPGI |
| Material thickness | 0.25-0.8mm |
| Machine frame | 360#H steel, Adopt diagonal line welding, leveling instrument measurement to make sure the final frame is high-precision |
| Machine siding panel | | plate type | Pillar type(option) | | | | | Plate thickness:20mm | Pillar thickness:30mm | | Painting:normal painting | painting:Chroming | |
| Forming stations | 20-38 stations(according to the profiles) |
| Machine rollers | high grade No.45 forged steel,plated hard chroming with thickness 0.05mm
Processing way:cutting--drilling--CNC lathing--quenching--CNC lathing--chroming |
| Machine Shaft | φ80-90mm high garde No.45 steel after treatment, |
| Machine spacers | CNC lathing in high-precision |
| Machine bearings | China Haerbin bearing or SKF international bearing(option) |
| Driving system | 2 inch chain or gear box(option) |
| Machine power | 15kw-22kw(according to the profiles) |
| Machine working speed | 8-12m/min or 10-30m/min(option) |
| Machine adjust type | After machine installation, we will test it ourselves, compare with the profile drawing, the difference is controlled in 0.5mm |
Cutting
| Type | bearing sliding type |
| Blade material | Cr12mov quenching and grinding |
| Frame processing | the whole bottom frame is grinding for high-precision |
| Blade processing | wire-electrode cutting, but the upper balde can not be straight. this is technology |
| Working | Hydraulic type |
Stacker
| Type | Manual |
Auto(option) |
| Length | 1.5m-2m | 6m or 12m |
PLC
| Main item | Parameter detail |
| PLC | Delta(standard) or according to your request |
| Inverter | China brand(standard) or according to your request |
| Touch screen | Mcgs(standard) or according to your request |
| Encoder | China brand(standard) or according to your request |
| Voltage/HZ/Phase | 380v/50-60hz/3phase |
Hydraulic pump:
| Main Item | Parameter detail |
| Motor | 3kw China brand or according to your request |
| Pump | China brand or according to your request |
| Solenoid valve | China brand or according to your request |
| Cooling system | Cooling fan |
Product Tags:
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Fully Automated Floor Decking Forming Machine For Construction Needs Images
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